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Insulated Wall Panels

Accelerate construction timelines and boost thermal efficiency with precast concrete insulated wall panels. County Prestress & Precast manufactures insulated wall panels in PCI-certified production facilities and delivers them ready to install to expedite construction projects.

 

Precast Concrete Wall Panel Specifications

Consisting of two layers of concrete surrounding a layer of insulation, insulated wall panels are an efficient, economical material choice for various climates and large-scale projects that demand installation efficiency and lasting performance with cost savings.

We manufacture insulated wall panels to the specifications of each project, including wall height, width, thickness, and placement of openings.

  • Up to 15 feet wide
  • Up to 55 feet tall
  • Up to 12 inches thick
  • EPS or XPS insulation
  • Load-bearing or cladding applications
  • Made in USA

 

Finish Options

 Panels can be customized during production with a wide variety of techniques to meet aesthetic requirements: 

  • Exposed aggregate finishes to simulate natural stone
  • Custom formliners for brick, tile, or decorative motifs
  • Pigmented concrete mixes for integral color on interior or exterior wythes
  • Embedded cladding elements, such as thin brick or stone
A yellow crane lifting a large concrete wall panel into place on a construction site.

Insulated Wall Panels: High Performance Building Envelope Solutions

Insulated wall panels are manufactured to exact customer specifications to meet applicable building codes and achieve specified R-values. They provide design flexibility and offer many advantages during construction and occupancy.

A yellow crane lifting a large concrete wall panel into place on a construction site.

Faster Installation

Off-site production means precast panels can be produced concurrently with site preparation and foundation work. This helps to dramatically shorten the overall construction schedule, and can lead to earlier occupancy and a faster ROI for building owners. Once delivered to the site, panels are ready for immediate installation, with no need to make modifications to integrate with other building components. Installation can be completed with less labor than other envelope systems and requires minimal on-site supervision.

Enhanced Thermal Efficiency

The integrated insulation limits thermal bridging and helps maintain consistent indoor temperatures. In large-scale climate-controlled facilities, insulated wall panels can lead to reduced energy consumption.

Mechanical Integration
Window, door, dock, and mechanical openings can be cast directly into panels during production. This ensures precise alignment with MEP systems and minimizes on-site modifications.

High-Performance Building Envelope

Insulated precast wall panels deliver excellent thermal resistance to meet energy codes and lower heating and cooling costs. Their durability and low maintenance needs provide lasting value over the life of the building.

Occupant Safety & Comfort

Concrete’s inherent fire resistance enhances life safety and can reduce insurance premiums. Precast concrete wall panels achieve two-hour fire ratings and require no additional fireproofing, drywalling, or insulating after installation. Precast concrete panels also offer high sound absorption and can boost indoor air quality.

Minimal Site Disruption

Precast walls require much less staging space than other concrete wall systems because there’s no on-site formwork and curing. This reduces site congestion, minimizes labor costs, reduces onsite waste, and shortens the overall construction schedule.

A two-story modern building with white precast concrete panels and brown accents and solar panels on the roof.

Lasting Value for Diverse Applications

Project leaders specify County Prestress & Precast’s insulated wall panels for large-scale projects with tight construction deadlines that demand durability, high thermal performance, and customized aesthetics.

A two-story modern building with white precast concrete panels and brown accents and solar panels on the roof.

Warehouses, Distribution, and Manufacturing Centers

Insulated wall panels can be produced in large quantities with short lead times, leading to faster completion of industrial buildings. Panels can act as both exterior and interior walls without any additional finishing work or insulation, and their inherent strength can withstand forklift impacts. Openings for loading docks and hardware for trailer securements can be cast during production to further accelerate the construction schedule. 

Recreation and Community Centers

Precast wall panels are a cost-effective building envelope solution for large-scale buildings that can improve occupant safety and comfort. The panels can improve indoor air quality by limiting air infiltration, and their two-hour fire ratings limit the spread of fires. Their thermal efficiency and minimal maintenance requirements can help lower operating costs, providing good long-term value for communities.

Storm Shelters and Public Safety Facilities

Precast wall panels can be engineered to withstand vehicle impact, high winds and windblown debris, fire, and blast loads, making them suitable for emergency shelters.

Data Centers and Telecommunications Hubs

The ability of IWPs to accelerate construction schedules makes them a great fit to meet the surging demand for data center projects. Their thermal efficiency provides long-term energy savings for data centers.

 

Simplify Your Next Large-Scale Construction Project

Construction professionals rely on County Prestress & Precast to support them through every phase of construction, utilizing the highest-quality prestress products. Our team delivers satisfactory results with extensive quality assurance testing. Rely on us to make the difficult projects simple.

We manufacture and deliver insulated wall panels to the greater Midwest, including Illinois, Indiana, Iowa, Kentucky, Michigan, Minnesota, Missouri, Ohio, Tennessee, and Wisconsin. Call us at (708) 562-7700 or use our contact form to speak with a sales representative.

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