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Hollowcore

Achieve longer spans and support higher load capacities with hollowcore manufactured by County Prestress. Podiums and total precast systems utilize hollowcore to form open, column-free spaces with acoustical dampening and high fire ratings.

 

Three construction workers wearing hard hats and high-viz gear position a hollowcore plank on a podium with the help of a crane.

Available Products

  • Hollowcore Plank in 8”, 10”, 12”, and 16” depths (allows for spans up to 45’ without intermediate support columns)
  • Precast columns and beams
  • Additional precast, prestressed podium and total precast components, including solid slabs

Specifications

  • Manufactured to custom lengths and widths (maximum width: 48”)
  • Mechanical penetrations cut off-site
  • Dry cast concrete mix achieves 28-day strength of 8,000 psi
  • Fire ratings up to two hours (three hours after assembly)
  • Made in USA
Three construction workers wearing hard hats and high-viz gear position a hollowcore plank on a podium with the help of a crane.

Maximize Interior Open Space

Hollowcore planks can be manufactured up to 45-feet long to form wider column-free interior spaces than other building materials allow. Hollowcore floor and roof systems are compatible with steel, masonry, cast-in-place or precast wall systems, making them ideal for large open spaces like parking garages, warehouses, and commercial buildings.

Reduce Construction Schedules

The offsite production of precast components can shorten construction schedules, especially when compared to cast-in-place. Production of hollowcore can happen while the construction site is being prepared, with all required customizations, including unique angles and mechanical penetrations, being done off-site. Hollowcore is delivered ready-to-install and can be installed in most weather conditions, leading to fewer weather delays.

Hollowcore requires no curing time after installation, providing an instant, stable work deck for following trades.

A six-story multifamily residential building seen from above.
A six-story multifamily residential building seen from above.
Construction workers position hollowcore plank into place on a construction site with the help of a crane.

Overcome Challenging Site Conditions

Hollowcore can be installed in construction sites with limited clearance. County Prestress & Precast’s talented truck drivers have extensive experience overcoming staging challenges when delivering our products to job sites, which helps erectors install precast planks in sites with minimal clearance between nearby structures.

Hollowcore is advantageous for installation in warehouses after the envelope and roof have been installed, or dense urban areas with only a few feet of clearance between neighboring structures. Offsite production of concrete planks also eliminates the need for large staging areas.

Enhance Tenant Safety and Comfort

Hollowcore podiums offer high fire ratings and sound absorption. In multifamily applications, hollowcore limits the transmission of vehicle noises from below-grade parking structures into the residential and commercial spaces above. The inherent fire resistance of concrete provides a multi-hour fire separation between the parking and living space, which helps meet building code requirements and protects occupants in the event of a fire.

Construction workers position hollowcore plank into place on a construction site with the help of a crane.

Hollowcore Applications

 

Hollowcore’s versatility and structural efficiency make it a preferred system in multifamily, commercial, and mixed-use applications.

Mid-Rise Multifamily

The fire-resistant, sound-dampening properties of hollowcore are ideal for multifamily living, where occupant comfort and safety are critical. Hollowcore is well suited for podium-style buildings that combine precast components with wood framing, enabling developers to meet code requirements while managing costs.

Warehouse Mezzanines

Hollowcore plank can be used as a floor structure for a mezzanine inside of industrial buildings such as distribution centers, data centers, and manufacturing facilities. Other suitable applications include:

  • Residential Care Facilities
  • Hotels
  • Schools
  • Retail Spaces

 

Hollowcore Plank FAQs

 

What is hollowcore?

Hollowcore is a precast, prestressed concrete slab with tubular voids (or cores) extending the length of the slab that can be used as a floor or roof system in both commercial and residential construction. The hollow voids make hollowcore planks lighter than solid slabs, which can provide advantages during design and construction. Hollowcore slabs can be manufactured to custom lengths, widths, and thicknesses.

Can hollowcore be erected in winter conditions?

Hollowcore can be erected in many wintry conditions in the same amount of time as summer conditions.

What is the quality control process for hollowcore?

Our manufacturing facilities are PCI-certified. During production, our precast concrete products undergo quality control testing to ensure that every component meets standards with measured and monitored outcomes.

Does County Prestress & Precast offer pre-construction services?

County Prestress & Precast offers comprehensive Preconstruction and Design Services that help project teams move smoothly from concept to completion. By engaging early, clients gain access to expert design collaboration, in-house drafting, and BIM modeling that streamline planning, improve constructability, and reduce risk. Our team works closely with architects, engineers, developers, and contractors to create efficient, buildable precast solutions for a wide range of structures. With value-added services like early clash detection, MEP coordination, cost estimating, and logistics planning, we help optimize structural layouts, accelerate schedules, and ensure projects are delivered with efficiency and confidence.

Maximize Design Flexibility with Hollowcore

County Prestress & Precast supplies hollowcore and other precast concrete construction solutions to the greater Midwest, including Illinois, Indiana, Iowa, Kentucky, Michigan, Ohio, Tennessee, and Wisconsin. Specify hollowcore for your next project to accelerate the construction process and promote earlier trade access.

Use our Hollowcore products by contacting our Customer Service Team:

(708) 562-7700

info@countyprestress.com

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